40" Wide Sterling Co-Extrusion Sheet Line
Код #ZP60105
Used 40" wide Sterling co-extrusion sheet line. reconditioned in 1998-2000 to produce films of synthetic paper 4-20 mils thick. Line consists of the following:
- 3.5" Sterling 30:1 L/D extruder driven by a 125 HP DC motor with Allen Bradley series "B" SCR controller, 440 volt AC input. Extruder is electrically heated and water cooled including closed loop water cooling system and side vented (plugged) barrel. With 14/1 gearbox ratio.
- Maag melt pump currently mounted on 3.5" extruder.
- 2.5" Sterling co-extruder, 30:1 L/D with 13.351 gearbox reduction and 50 HP DC motor with SCR controller. Has electrically heated water cooled barrel with closed loop water cooling system.
- 2.5" Entwhistle co-extruder, 30:1 L/D with non-vented barrel, driven by a 50 HP Reliance DC motor with SCR control.
Each of the above extruders are equipped with 3.5" MGB Engineering screen changers with oversized 3HP hydraulic pumping system for all three changers.
- Mann and Hummel 4-component resin volumetric dosing system for the 3.5" extruder and resin loaders for the 2.5" co-extruders, including vacuum pump.
- Co-extrusion feed block for the three extruders and a Cloeren 1200mm (47") epoch III flex lip sheet die with lip opening .000"-.050" and lip slot with 1120mm (44").
- 40" wide Sterling hydraulically loaded chill roll stack including hydraulic pumping system. Downstack operation including temperature control package with heat exchangers and pumps and rubber pull roll assembly.
- NDC model 6100TC thickness gauging system with NDC model 103 sensor probe.
- Solo systems 2-sided Corona treating station for 40" webs and Softal generator type 3009RV for up to 3.5kW.
- 40" Egan single turret winder for 36" diameter rolls including dancer and lay-on roll.
- Rosenthal 48" sheeter, new 2000 for sheeting 3-20 mils synthetic paper includes (2) unwinders for rolls 36" diameter X 500 lbs each on 6" cores. Sheeter includes heavy duty score cuts slitting for maximum 4 slits and speed 23-24 meters per minute. Has output conveyor 36" long. Sheeter is currently working inline at this time.
Still installed as operated.
Місцезнаходження: Mexico
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34" Wide Cincinnati Milacron 2-Roll Sheet Take-Off
Код #715-469CR
Used 34" wide Cincinatti Milacron 2-roll sheet take-off with 34" face X 18" diameter rolls. Rolls are mounted in a vertical stack arrangement. Chromed and cored rolls with rotary unions, silent chain driven with 5 HP, 1750 DC motor through a Koellmann gearbox with 18.131:1 ratio, SCR motor controller, pull roll stand with 4" diameter X 34" wide rubber roll driven by a 1 HP DC motor with SCR controller with idler roll unitized with temperature control skid, electrically heated with 9kW Watlow heaters through shell and tube heat exchanger with pumps and reservoir. Previously used as extrusion coating cooling station for foam sheet in a laboratory atmosphere.
Місцезнаходження: Midwest USA
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36" Wide Davis Standard Sheet Extrusion Line
Код #ZP61339
Used 36" wide Davis Standard sheet extrusion line consisting of the following:
- Used Davis Standard sheet extrusion line consisting of 4.5" Davis standard 34:1 L/D extruder driven by a 250 HP DC motor with SCR control. Has electrically heated water cooled, vented (plugged) barrel with hes model 301 controls.
- Has Xaloy EH-45 screen changer with hydraulic pumping system
- 15 HP gear pump
- 36" wide EDI flex lip model H40 sheet die
- Davis Standard/Marshall & Williams 3-roll stack with 16" X 36" wide polished chrome cored rolls and silent chain drive with hydraulically actuated closure.
- (4) advantage Sentra temperature control units.
Місцезнаходження: Midwest USA
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48" Wide Davis Standard Sheet Take-Off Unit
Код #9323-07
Used Davis Standard sheet take-off unit consisting of (3) 48" face rolls mounted in a vertical arrangement for a downstack operation. All three rolls measure 16" in diameter. Top roll is tungsten and the middle and bottom are chrome. Top and bottom rolls are air actuated. Rolls are driven via silent chain and sprocket by a DC motor through a gearbox. Unit has a 3-zone built-onto-frame temperature control system with three 3 HP pumps, three heaters, and three heat exchangers. Included is an idler roll conveyor between the cooling and polishing stand and pull rolls with razor slitting station. Pull rolls measure 48" face X 8" diameter and are rubber covered. Top roll is air actuated. Pull rolls are driven by a DC motor through a gearbox. With controls. Manufactured 10/1993. Serial #N9057, S.O.# 50742.
Місцезнаходження: Midwest USA
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34" Wide Cincinnati Milacron 2-Roll Cooling Roll Stack
Код #ZP58170
Used Cincinatti Milacron 2-roll cooling roll stack including unwind. Also included in package is the following:
- 18"X34" wide 2-roll chrome plated cooling rolls
- Driven by 5 HP DC motor
Rolls are cooled via (3) 5 HP pumps with heat exchangers.
Has (2) rubber coated pull station, 18" diameter X 34" wide. Pneumatically operated and driven by same motor as above chrome rolls. Includes unwind stand for 40" diameter rolls.
Місцезнаходження: Midwest USA
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54" Wide Marshall and Williams Sheet Take-Off Unit
Код #9323-10
Used Marshall and Williams sheet take-off unit consisting of (3) 54" face rolls mounted in a vertical arrangement for a downstack operation. All three rolls measure 16" in diameter and are ceramic coated. Top and bottom rolls are air actuated. Rolls are driven via silent chain and sprocket by a DC motor through a gearbox. Unit has a three-zone built-onto-frame temperature control system with three pumps, three heaters, and six heat exchangers. Included is an idler roll conveyor between the cooling and polishing stand and pull rolls with razor slitting station. Pull rolls measure 54" face X 8" diameter and are rubber covered. Top roll is air actuated. Pull rolls are driven by a DC motor through a gearbox. Serial #4885. S.O.#27223, MSO #27221.
Місцезнаходження: Midwest USA
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30" Wide Johnson 3-Roll Sheet Down Stack
Код #ZP57684-1
Used Johnson 16" diameter X 30" wide three-roll sheet down stack. Pneumatically operated cored chrome rolls, rolls are driven by a silent chain drive, drive gearboxes for both the chrome rolls and the pull rolls operate at 1.0, 2.07, 5.058 and 10.465:1 ratios. Pull rolls are 8" diameter X 30" wide and have been newly recovered. Pull roll is driven by a 3 HP, 180 volt DC motor through a gearbox. Drive motor for the chrome rolls not included.
Місцезнаходження: Midwest USA
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66" Wide Sterling Sheet Extrusion Line
Код #ZP60422
Used Sterling sheet extrusion line consisting of the following:
4.5" Sterling 36:1 L/D single screw extruder driven by a 200 HP DC motor with SCR control. Extruder has 78" centerline. Previously used extruding horizontally into chill roll chrome nip roll. Extruder is double vented (1 vent presently plugged) and includes vacuum system and closed loop water cooling system for barrel heat/cool. Includes (2) spare screws.
4.5" Sterling hydraulic plate screen changer with hydraulic power pack.
15 HP Luwa mill pump.
(2) sheet extrusion dies as follows:
- 66" Johnson flex lip sheet die with 45 degree restrictor bar and removable lower lip supplying .001 through .250" gap.
- 60" EDI H75 sheet extrusion die for .001 through .075" gap.
66" wide Sterling sheet cooling roll take off with (4) cooling/polishing rolls mounted in a cast line configuration. Extruder therefore extrudes downward into (2) 8" diameter chrome rolls which then "S" wraps through (2) 14" diameter chrome rolls. All chrome/polishing rolls are individually driven by a DC motor with SCR controls.
Has idler roll conveyor and (2) rubber pull roll haul off.
Includes spare chrome/polishing rolls as follows:
- (2) 8" diameter and (2) 14" diameter
(2) dual zone oil temperature control units (4 zones total) for use with chrome/polishing rolls.
Wysong 72" shear model 1272.
Sheet stacker for use with shear for automatic stacking of extruded cut sheets.
Equipment reported completely rewired and some items rebuilt and used sparingly after rebuilding.
Місцезнаходження: Canada
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40" Wide Johnson Sheet Extrusion Line
Код #ZP60327
Used 40" wide Johnson sheet extrusion line consisting of the following:
- 4.5" Johnson 24:1 L/D vented extruder with water/air cooling on barrel. Includes DC motor with Pacemaster DC drive and 11.1:1 gearbox ratio. Includes temperature control panel and Beringer model NC-45 compact screen changer.
- Downstream includes 36" wide flex lip extrusion die with restrictor bar. Includes 18" X 40" 3-roll chill roll stack, steel roll conveying system, and chill roll pumps and heat exchangers. Also includes Johnson rubber pull roll assembly and Wysong shear.
- Also included is 1994 Larkin 60 ton chiller.
Місцезнаходження: Midwest USA
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50" Wide Processing Technologies Inc 3-Roll Down Stack
Код #ZP61834
Used Processing Technologies Inc. 3-roll downstack
Model 5024
24" diameter X 50" wide lower 2 chrome rolls
Upper roll is 12" X 50"
All chrome rolls cored for cooling
Rolls are hydraulically operated and powered by a 7.5 HP DC motor via silent chain drive
Control Techniques Mentor II DC drives for stack and pull roll station
Pull rolls pneumatic operation and powered by a 5 HP DC motor
Cooling via 3 X 10 HP pumps into heat exchangers
Serial no. 297-CRS
Manufactured 2/2000
Місцезнаходження: Midwest USA
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24" x 12" 3-Roll Cooling Roll Stack
Код #21412-2
Used 24" Wide 3-Roll Down-Stack Cooling Roll Stack
(3) 12" diameter rolls
Approximately 5' cooling conveyor
Rbber to metal pull roll assembly
Chill rolls driven by a 5HP DC motor without drive
Pull rolls are driven by a 1HP DC motor but no drive
No pumps or operator controls included
Click on the link below to see a video of the machine running.
Місцезнаходження: On Site at Perry (Hainesport, NJ - USA)
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41" Wide Welex Sheet Extrusion Stack
Код #20773-1ST
Used 18" X 41" Welex 3-roll sheet extrusion stack. Model 18X41RHSL, serial #4750. Rolls are silent chain driven, and air actuated nipping pressure with 8.5" OD cylinders. Has 42" wide rubber to metal 6" diameter pull roll package driven by 1 HP motor and includes dual razor blade slitting station. Includes temperature control pumping package, operator control panel.
Місцезнаходження: On Site at Perry (Hainesport, NJ - USA)
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55" Wide PVC Board Production Line
Код #XZS63742
Used Battenfeld-Cincinnati PVC board production line was manufactured in 2012 and shut down in 2017. Running hours about 1110 hours. Electric devices manufactured by Siemens (Germany). CE marked.
Main Equipment List:
1) 135mm Twin Screw Extruder
Manufacturer: Battenfeld-Cincinnati (Germany) (Group of SMS)
Manufacturing year: 2012
Model: Argos 135PL
L/D ratio of 28:1
Application: Profile / Pipe / Sheet
Running hours: 1110 hours
Maximum output: 1350 kg/hour
(Advantages)
- 4-shaft gear technology
- 100% fully insulated barrel
- Four-shift concept
- Long processing unit
- apc high-capacity air cooling
- Mo-plasma coated screws
- Homogeneous temperature distribution
2) 58mm Twin Screw Extruder
Manufacturer: Battenfeld-Cincinnati (Germany) (Group of SMS)
Manufacturing year: 2012
Model: Titan 58P
27.5 KW AC motor
Screw speed: Max. 29 rpm
No. of barrel zones: 4
No. of sie zones: 4
Hopper volume: 170 liter
3) Pre-mixing system
Manufacturer: Battenfeld-Cincinnati (Germany)
Manufacturing year: 2012
Maximum 2500 kg/hour
(Advantages)
Dynamic pre mixing system for several materials
Directly above the intake unit
Increase of material homogenization
Increase of screw filling factor
Improvement of even foaming process
4) Sheet die (Flat die)
Manufacturer: EMO (Austria)
Manufacturing year: 2012
Model: E-SD1-1400
Die body: 1400x 330 x 500mm
Weight with assembled parts and adapter: ~1750 kg
Operating pressure: Maximum 250 bar
Exit width: 1400mm
Die body material: 1.2316 Hardened to 980~1100N/mm2
Polymer sliding surfaces: Polished Ra< 0.1 μm
Lip polished Ra< 0.05 μm
Flow channel: Coat hanger distributor
Heating: Electrical heating (Heater cartridge)
Heating power: 20 kW, 230V
Operating temperature: up to 300 °C
(Advantages)
-Stainless steel execution
-Easier to clean (polishing) in comparison to chrome plated dies
-Burn damages can be repaired easily in comparison to re-chroming of dies
-Chrome or chromium nitride plated surface (optionally for C-PVC, or tin stabilization)
Optimized flow characteristic
-computer calculated melt flow channel
-Even melt distribution via coat hanger die channel
-Low melt pressure due to large melt channel volume
-Flex lip
5) Fast gap system
Manufacturer: Battenfeld-Cincinnati (Germany)
Manufacturing year: 2012
(Features)
Constant and even gap change over complete die width
Adjustment by hand wheel or electrically
Adjustment range plus minus 3 mm
6) Polishing unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Manufacturing year: 2012
(Features)
Up to 2 inch thickness
Electrical gap adjustment
Rolls up to 2800mm total width
Line speed 0.1 -5(10)m/min
Constant roll surface temperature plus minus 0.5
Automatic roller gap adjustment
7) LDFF Unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Manufacturing year: 2012
(Features)
Cooling rolls outer diameter 100mm
Separate height adjustable rolls
3 pair of rollers
8) Intensive Cooling Unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Manufacturing year: 2012
(Features)
Harden skin (passes thumb nail test)
Better tolerances(1/4 of ISO standard)
Preventing yellowing effect
Shorter cooling length(approx.. 5m)
Possibility of automatic thickness measurement
9) Side and Trim cutting machine
Manufacturer: Battenfeld-Cincinnati (Germany)
Manufacturing year: 2012
(Features)
Precise width of finished sheet
No flexing of blades
Easy handling
Exact 90 degree cut
No noise, dust
Sheet thickness up to 31.7mm
10) Cutting saw
Cutting speed: 0~8 m/min
Minimum length of sheet: 300mm
Possibility to cut within tolerance of plus minus 0.5mm
Місцезнаходження: ASIA
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2" O.D. x 8" Wide Sheet Extrusion 3-Roll Stack
Код #21726-218A
Used 2" O.D. x 8" Wide Randcastle Sheet Extrusion 3-Roll Stack including Pull Roll Station and Single Position Winder.
Місцезнаходження: On Site at Perry (Hainesport, NJ - USA)
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8" x 2" Laboratory Sheet Extrusion Line
Код #21726-218
Used Randcastle Laboratory Sheet Extrusion Line Consiting of the Following Items:
- .75" Randcastle 24/1 L/D extruder with temperature control panel, model RCP0750, serial #J2271.
- 2" O.D. x 8" wide chill roll stack, including pull roll station and single position winder.
Місцезнаходження: On Site at Perry (Hainesport, NJ - USA)
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8" x 4" CW Brabender Univex Take Off Chill Roll Stack
Код #21727-02
Used 8" Wide x 4" CW Brabender Univex Sheet Take Off Chill Roll Stack
Brabender Type: 05-92-000
Serial Number: 597
Stack consists of 4.5" middle and bottom rolls, 2.5" top roll. Middle roll is driven by 1/50 hp DC motor with motor control. Top and bottom rolls are undriven. Includes single position tendency driven winder from the middle roll.
Unit is mounted on portable stand supplying 34" height to center of bottom roll.
Місцезнаходження: On Site at Perry (Hainesport, NJ - USA)
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Pull Roll Stand (2) 54" x 8" Dia. Rubber Covered Rolls
Код #21729-2
Used Johnson roll pull roll stand
Has (2) 54" x 8" diameter rubber covered rolls
Rolls are driven by 10 hp DC motor Drive-All 4-speed gearbox
Air actuated top pull roll
Місцезнаходження: Midwest USA
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56" x 24" Co-Extrusion Sheet Extrusion Line
Код #21759-1
Used 54" Wide Battenfeld Gloucester Co-Extrusion Sheet Extrusion Line, previously used for approximately 1200 lbs. per hour polypropylene sheet.
Line consists of the following:
(3) Acrison volumetric feeders without controls
6" Batttenfeld Gloucester 30/1 L/D extruder driven by 500 hp AC motor with Yaskawa VFD control. New 2006. Extruder is equipped with 77" centerline height, 460 volt AC input, Contra Cool design including blower, 7" x 12" feed throat dimension with standard hopper and air actuated slide gate, and 16.07/1 gearbox ratio.
6" Xaloy slide plate screen changer with hydraulic pump
30 hp LCI ES 90/90 melt pump with drive
54" EDI Model H75 flex lip die
3.5" American Kuhne 30/1 L/D co-extruder, new 2011. Has electrically heated air cooled barrel, 100 hp AC motor 460 volt AC input with Yaskawa VFD motor control and Koellmann 17.2/1 gearbox ratio. Extruder is mounted with 70" centerline height, includes Xaloy screen changer and melt pump.
Downstream of the line includes a 56" x 18" x 24" inclined chill roll stack with polished chrome rolls, hydraulically loaded and includes individual roll drives. Includes 4-zone "Green Box" pumping package for primary roll cooling and secondary roll cooling. New 2016.
Secondary roll package consists of 57" wide x 20" O.D. S-Wrap Battenfeld Gloucester cooling rolls mounted downstream from the primary rolls.
NDC gauge (without source) with controls and razor blades slitting station.
Pull roll assembly
Cooling conveyor
Dual position hydraulic driven jumbo winders with portable roll carts (15).
Still installed as operated on 22-25 mil PP sheet. 2500 lbs per hour design capacity. Reportedly able to run PET, HIPS and PS as well.
Місцезнаходження: South USA
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